Founded in 1996 Surface Engineering Alloy Company specializes in developing new, creative solutions to minimize wear by utilizing current and/or emerging technologies. Our Company prides itself on providing a full spectrum of consumables designed to reduce or eliminate production inefficiencies caused by wear in all industries. For a partnership to be successful, it must be personal.
We are committed to establishing and maintaining first-class relationships. With over 50 years of experience in the field of wear resistance products and solutions, our company has established a record of success. In many situations there is a combination of wear modes that reduce the lifetime of a component. However, there is normally one characteristic of wear causing the majority of damage.
Assessing the cause of a component's degradation is essential in order to chose the best possible product. Reviewing and understanding the wear mode examples provided will lead to selecting the right product or service for your application.
We are committed to establishing and maintaining first-class relationships. With over 50 years of experience in the field of wear resistance products and solutions, our company has established a record of success. In many situations there is a combination of wear modes that reduce the lifetime of a component. However, there is normally one characteristic of wear causing the majority of damage.
Assessing the cause of a component's degradation is essential in order to chose the best possible product. Reviewing and understanding the wear mode examples provided will lead to selecting the right product or service for your application.
Services
Surface Engineering's SPECIALLOY nickel based alloy powders, rods and wires are commonly used for HVOF, LASER, Spray Fuse, PTA, and other hardfacing applications.
Over the last 25 years, Surface Engineering has developed a full line of self-fluxing nickel alloys for hard surfacing, coating, and brazing.
The SPECIALLOY family of alloys provides options to enhance wear and corrosion resistance on surfaces exposed to any variety of challenging environments.
Surface Engineering's SPECIALLOY line of self-fluxing nickel alloys range in hardness from 15 to 65 HRC and are used for hard surfacing, coating, and brazing.
Over the last 25 years, Surface Engineering has developed a full line of self-fluxing nickel alloys for hard surfacing, coating, and brazing.
The SPECIALLOY family of alloys provides options to enhance wear and corrosion resistance on surfaces exposed to any variety of challenging environments.
Surface Engineering's SPECIALLOY line of self-fluxing nickel alloys range in hardness from 15 to 65 HRC and are used for hard surfacing, coating, and brazing.
The PRIME line of cobalt based alloys incorporates only virgin raw materials in the composition of these alloys.
We utilize African grade-III electrolytic cobalt, which is one of the cleanest of all feed stocks available, running near 99.99% pure.
The cobalt and other raw materials we use are PRIME and the results are crack-free, porosity-free deposits.
Surface Engineering's Prime Line of Cobalt based alloys is designed to focus on the requirements for a weld overlay to have high integrity.
Most of the time when hardfacing with these alloys, it is of utmost importance to have crack and porosity free weld deposits.
We utilize African grade-III electrolytic cobalt, which is one of the cleanest of all feed stocks available, running near 99.99% pure.
The cobalt and other raw materials we use are PRIME and the results are crack-free, porosity-free deposits.
Surface Engineering's Prime Line of Cobalt based alloys is designed to focus on the requirements for a weld overlay to have high integrity.
Most of the time when hardfacing with these alloys, it is of utmost importance to have crack and porosity free weld deposits.
Surface Engineering's Carboride Hardfacing products are designed to resist severe abrasion in combination with excellent corrosion resistance, adhesive wear resistance, erosion resistance, and high temperature resistance up to 1100° Fahrenheit.
The deposits contain up to 65% Fused Tungsten Carbide in Nickel-Chrome-Silicon-Boron matrices ranging in hardness from Rc18 to 62 for variances in toughness and impact requirements.
These self-fluxing alloys containing Boron provide for high bond strengths between the We particles and the matrix eliminating wear caused by the release of the hard We particles upon impact.
The deposits contain up to 65% Fused Tungsten Carbide in Nickel-Chrome-Silicon-Boron matrices ranging in hardness from Rc18 to 62 for variances in toughness and impact requirements.
These self-fluxing alloys containing Boron provide for high bond strengths between the We particles and the matrix eliminating wear caused by the release of the hard We particles upon impact.
HVOF powders designed to provide optimum coating performance and application efficiency.
Micron and /or sub-micron carbide powders combined with various metal binders are blended and unified in an attrition mill for hours before being agglomerated into spherical particles via spray drying.
The milled feedstock adds toughness and corrosion resistance to the coating due to the uniform distribution of the binder within the high carbide content.
Further, the powders are sintered at temperatures just below the brick forming threshold to fully densify each particle increasing the thermal conductivity and hence, the deposit efficiency of our powders.
Micron and /or sub-micron carbide powders combined with various metal binders are blended and unified in an attrition mill for hours before being agglomerated into spherical particles via spray drying.
The milled feedstock adds toughness and corrosion resistance to the coating due to the uniform distribution of the binder within the high carbide content.
Further, the powders are sintered at temperatures just below the brick forming threshold to fully densify each particle increasing the thermal conductivity and hence, the deposit efficiency of our powders.
Surface Engineering has extensive experience with solutions utilizing tungsten carbide in matrixes with nickel, iron, copper, and cobalt alloys.
The utilization of tungsten carbide is employed when an alloy is insufficient in the most extreme conditions.
These tungsten carbide based matrixes are incorporated into our CARBORIDE products where SPECIALLOY nickel alloys, iron, cobalt, and copper based materials are compounded with tungsten carbide at various percentages to further target extreme wear.
The utilization of tungsten carbide is employed when an alloy is insufficient in the most extreme conditions.
These tungsten carbide based matrixes are incorporated into our CARBORIDE products where SPECIALLOY nickel alloys, iron, cobalt, and copper based materials are compounded with tungsten carbide at various percentages to further target extreme wear.
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